Postby 93_Clubman » Fri May 01, 2015 4:14 pm
Good to hear they did the water pump when doing timing belt, but as you say it seems their major service didn't detect or correct the current problem.
A baseline service would involve:
List for NA8:
check/ replace engine oil, oil filter, & sump plug crush washer (every 6 months)
check/ replace gearbox oil, including turret (every 2 years)
check/ replace differential oil 75W-90 (every 2 years)
check/ flush/ replace brake fluid (every 2 years)
check/ flush/ replace clutch fluid (every 2 years)
check/ flush/ replace coolant in radiator & expansion tank (every 2 years)
clean/ replace air filter (every year)
replace fuel filter (every 2.5 years/50k kms)
check/ clean/ replace 4 sparkplugs NGK BKR5E-11 (every year)gap=1.1mm
check/ replace spark plug leads
check & clear ECU codes by disconecting battery
check/ clean/ adjust idle screw 850RPM +/- 50RPM
check/ adjust timing - 10 degrees BTDC
check/ replace CAS O-ring
check rear main seal drain hole
check/ adjust throttle cable freeplay 1-3mm
check/ clean throttle body & fuel injectors
check/ clean MAF element
check/ clean PCV valve
check/ clean restrictor operation
check throttle position sensor
check/ replace O2 sensor
check evaporative system
check/ clean cold start pipe fittng & connections
check fuel lines & hoses
check/ adjust/ replace alternator belt 4PK885 - new / used belt: 8-9mm / 9-10mm deflection with moderate pressure
check/ adjust handbrake
check/ adjust clutch pedal freeplay
check/ adjust brake pedal freeplay
check/ adjust front & rear wheel alignment
check/ adjust wheel balance
check/ adjust wheel nut tightness
check/ fill washer bottle level
check/ adjust/ replace tyres & pressures
check/ replace wiper inserts (annually just prior to Winter)
check/ replace front & rear brake pads, grease caliper slider pins & machine discs as necessary
check/ replace timing belt (every 100k kms)
check/ replace waterpump (best replaced in conjunction with timing belt)
check/ clean power window switch contacts
check/ tighten hardtop latches securing screws
check/ clean inside front lower quarter panels
check/ clean windscreen cowl drains & ventilation intake
check/ clean soft-top drains & drain pipes, as well as sill drains & front windscreen frame rubber side drains
check/ clean battery terminals & under battery tray for rust
check/ clean underbody
check/ clean boot, especially boot floor & arms for water or rust
check/ clean engine bay
check/ clean interior, especially parcelshelf & floorpan for water or rust
check/ clean/ polish exterior
check cooling system
check/ replace inner & outer gearshift boots & gearshift base collar/ cap
check brake lines, hoses & connections
check clutch line, hose & connections, including slave cylinder
check/ adjust/ replace front wheel bearing freeplay
check engine mounts
check steering operation & gear housing
check steering linkages, rack guide & tie rod ends
check front & rear suspension ball joints
check/ tighten bolts & nuts on chassis & body
check/ replace driveshaft dust boots
check tighten exhaust system heat shields
check/ tighten exhaust manifold bolts & nuts
check/ replace damper dust boots
check/ replace fuel pump wiring harness top tank connection
When present:
check/ adjust/ replace AC & PS belt - new/used AC belt 8-9mm / 9-10mm deflection with moderate pressure
check/ adjust/ replace powersteering fluid & lines
check adjust/ replace automatic transmission fluid