Dual feed fuel rail - good idea??

Discussion regarding Turbocharged and supercharged MX-5s

Moderators: timk, Stu, -alex, StanTheMan, greenMachine, ManiacLachy, Daffy, zombie, The American, Lokiel, Sean

User avatar
wozzah1975
Fast Driver
Posts: 336
Joined: Sun Oct 30, 2011 11:39 pm

Re: Dual feed fuel rail - good idea??

Postby wozzah1975 » Tue Jan 24, 2012 10:16 pm

Hellmun wrote:NB8B has a different fuel rail to NB8A and before. The NB8B system doesn't have a fuel return so as you reach the end of the manifold you get pressure waves bouncing back and that leans cylinder #4 slightly. I've just secured the fuel lines/rail for an NB8A for this very reason for my turbo motor build. Wouldn't say that fuel rail was worth it for 200hp though like stated it's a little more buffer if you can afford it, or just keep the tune conservative. So whether it's a good idea depends on your budget and what you'd be sacrificing to have it.


I'm still curious to the method used to measure it if that is the case.

Woz
BP DOHC Mk1 Escort race car. Big Valve head, Cosworth Cams, Spool Rods, Nissan Pistons
www.facebook.com/pages/Warren-Heath-Per ... 4779879292

User avatar
geofiz
Racing Driver
Posts: 583
Joined: Fri Jun 11, 2010 1:04 am
Vehicle: NA8
Location: Perth Hills

Re: Dual feed fuel rail - good idea??

Postby geofiz » Tue Jan 24, 2012 10:55 pm

Dweezle wrote:yeah its $119 for the rail plus like $67 for the hose kit, coming to almost $50 postage.
So well above $200.

Not by a long shot expensive but if it is not required it would be better in my pocket.

Thanks for everyone's help.
MUCH APPRECIATED.


I didnt bother with the hose kit. Spent like $20 at the local hose place and picked up some fittings, clamps and fuel line.


NA8 - BP4W IHI VJ35, 3.9 Torsen2, Adaptronic - SOLD
NB8A - mostly stock for now

4sfed5
Fast Driver
Posts: 307
Joined: Tue Jul 05, 2005 5:13 pm
Vehicle: NA6 - Turbo
Location: New Zealand
Contact:

Re: Dual feed fuel rail - good idea??

Postby 4sfed5 » Mon Jan 30, 2012 6:56 pm

why buy a fuel rail when you can just mod your own....
i just drilled my stock rail and threaded in a 1/8 bsp 90 degree fitting and hose barb, a y fitting for the hoses..easy.

i used loctite (3805??) to seal up the rail and strengthen it when threading in the fitting. it was also used to seal the oil return into the sump.
red'90 vf10 turbo. FMIC,dual feed fuel rail, E Manage, "330cc" injectors.16" ADVAN RG wheels, http://www.cardomain.com/ride/264041/6

User avatar
Sean
Racing Driver
Posts: 1755
Joined: Thu Apr 24, 2003 11:00 am
Vehicle: NB8A
Location: NSW
Contact:

Re: Dual feed fuel rail - good idea??

Postby Sean » Mon Feb 20, 2012 8:38 pm

4sfed5 wrote:why buy a fuel rail when you can just mod your own....
i just drilled my stock rail and threaded in a 1/8 bsp 90 degree fitting and hose barb, a y fitting for the hoses..easy.

i used loctite (3805??) to seal up the rail and strengthen it when threading in the fitting. it was also used to seal the oil return into the sump.


That was definitely the common practice back when I build my turbo mx - you know back when the US had a strong dollar and importing bits from them seemed ridiculous.

If I thought I needed it, I'd probably just spend the $200 for a pre made one, but the home job will work just as well (assuming of course you actually need one).
When results speak for themselves - don't interrupt.

User avatar
Hellmun
Racing Driver
Posts: 979
Joined: Sat Feb 10, 2007 1:15 pm
Vehicle: NB8B - Turbo
Location: Wollongong,NSW

Re: Dual feed fuel rail - good idea??

Postby Hellmun » Mon Feb 20, 2012 11:53 pm

wozzah1975 wrote:
Hellmun wrote:NB8B has a different fuel rail to NB8A and before. The NB8B system doesn't have a fuel return so as you reach the end of the manifold you get pressure waves bouncing back and that leans cylinder #4 slightly. I've just secured the fuel lines/rail for an NB8A for this very reason for my turbo motor build. Wouldn't say that fuel rail was worth it for 200hp though like stated it's a little more buffer if you can afford it, or just keep the tune conservative. So whether it's a good idea depends on your budget and what you'd be sacrificing to have it.


I'm still curious to the method used to measure it if that is the case.

Woz




Just explaining the ratioale but you could prove it by drilling out the solid end of the rail and putting a fuel pressure sensor in, then have a tee'd pressure sensor on the inlet to the rail (as a reference source) as well to measure any deviances with a logger before/after a injector pulse. I bet you'd find the fuel pressure would spike a little and drop inbetween injector cycles at the end and the pressure is lower between the inlet sensor and the rail end sensor. Graph it and as long as you have sufficient resolution I'd expect to see a wave. It just makes sense to me talking fluid dynamics as when the injector opens the fuel expands out the hole from every direction until it closes but only one side is being fed and should have a moment where there is the pressure differential either side of the injector. More volume of fluid involved means less percentage drop in pressure it would have so the last injector would suffer the most and a dual feed should balance all injector feeds out as the pressure drops are acting on a much greater total volume of liquid (fuel from that injector to the fuel tank as opposed to just the rail). The refilling fluid force is higher as a percentage of the fuel remaining between the injector and fuel rail end so hence there should be a larger effect. Whether this has enough affect to lean things out enough for damage is not something I've seen proven. I don't personally have any benchmarks but an aftermarket fuel rail like the 949 is larger bore anyway so it provides other advantages along the same lines to reducing the pressure drops. It was recommended to me by an Mx5 race engine builder to get the NB8A rail and return line so I did. Didn't cost me anything and the logic made sense. If you want to go to the trouble to disprove returning fuel systems as having any advantages go for it... as far as mods go the rail is pretty cheap .

User avatar
NitroDann
Forum sponsor
Posts: 10280
Joined: Thu Nov 05, 2009 12:10 pm
Vehicle: NA6
Location: Newcastle NSW
Contact:

Re: Dual feed fuel rail - good idea??

Postby NitroDann » Tue Feb 21, 2012 12:18 am

Your injector flow tolerances dont need a huge resolution datalogger to test. Therefor the tolerances are further out than the rail is, if you follow. Just put the highest flowing injectors at the back, problem solved. Or have you now created a lean condition at the front!!!

But seriously, if you are concerned just use MS3 and 4x EGT sensors and individual fuel trim. Thats WAY more accurate than hoping a duel feed rail fixes a theoretical lean condition and doesn't then cause a cyl2/3 lean condition.

Dann
http://www.NitroDann.com

speed wrote:If I was to do it again, I wouldn't even consider the supercharger.

User avatar
wozzah1975
Fast Driver
Posts: 336
Joined: Sun Oct 30, 2011 11:39 pm

Re: Dual feed fuel rail - good idea??

Postby wozzah1975 » Tue Feb 21, 2012 1:44 pm

Hellmun wrote:
wozzah1975 wrote:
Hellmun wrote:NB8B has a different fuel rail to NB8A and before. The NB8B system doesn't have a fuel return so as you reach the end of the manifold you get pressure waves bouncing back and that leans cylinder #4 slightly. I've just secured the fuel lines/rail for an NB8A for this very reason for my turbo motor build. Wouldn't say that fuel rail was worth it for 200hp though like stated it's a little more buffer if you can afford it, or just keep the tune conservative. So whether it's a good idea depends on your budget and what you'd be sacrificing to have it.


I'm still curious to the method used to measure it if that is the case.

Woz




Just explaining the ratioale but you could prove it by drilling out the solid end of the rail and putting a fuel pressure sensor in, then have a tee'd pressure sensor on the inlet to the rail (as a reference source) as well to measure any deviances with a logger before/after a injector pulse. I bet you'd find the fuel pressure would spike a little and drop inbetween injector cycles at the end and the pressure is lower between the inlet sensor and the rail end sensor. Graph it and as long as you have sufficient resolution I'd expect to see a wave. It just makes sense to me talking fluid dynamics as when the injector opens the fuel expands out the hole from every direction until it closes but only one side is being fed and should have a moment where there is the pressure differential either side of the injector. More volume of fluid involved means less percentage drop in pressure it would have so the last injector would suffer the most and a dual feed should balance all injector feeds out as the pressure drops are acting on a much greater total volume of liquid (fuel from that injector to the fuel tank as opposed to just the rail). The refilling fluid force is higher as a percentage of the fuel remaining between the injector and fuel rail end so hence there should be a larger effect. Whether this has enough affect to lean things out enough for damage is not something I've seen proven. I don't personally have any benchmarks but an aftermarket fuel rail like the 949 is larger bore anyway so it provides other advantages along the same lines to reducing the pressure drops. It was recommended to me by an Mx5 race engine builder to get the NB8A rail and return line so I did. Didn't cost me anything and the logic made sense. If you want to go to the trouble to disprove returning fuel systems as having any advantages go for it... as far as mods go the rail is pretty cheap .


Drilling the solid end of the rail and fitting a gauge would effect this so called pulsing and bouncing being refered to in this topic if that is indeed the issue. For it to lean out injectors would have to be a fuel VOLUME issue. If you flow benched the fuel rail you would find that the VOLUME amount of fuel supplied to all the injectors would far exceed what is needed (probably x 100+ times), so the rail simply doesn't need to be any bigger anywhere. The diameter of the fuel rail is bigger than the fuel lines, so the fuel lines will run out of fuel volume well before the fuel rail does. Simple mathematics.

The only way to simulate it is simple. Set up the fuel rail with all the injectors fitted on a test bench with measuring flasks under all the injectors. Simulate the pulse at full duty cycle and measure how much fuel passes through each injector.

I would be quite happy for someone to send me a fuel rail and injectors to flow bench and simulate when time permits because I'd go as far to say that its a complete waste of time and money for 99% of vehicles. There would be exceptions where the volume of the fuel rail would become a problem, like on big horsepower methanol applictions. The chances of anyone chasing that sort of power here would be few and far between.

Woz
BP DOHC Mk1 Escort race car. Big Valve head, Cosworth Cams, Spool Rods, Nissan Pistons
www.facebook.com/pages/Warren-Heath-Per ... 4779879292

User avatar
Sean
Racing Driver
Posts: 1755
Joined: Thu Apr 24, 2003 11:00 am
Vehicle: NB8A
Location: NSW
Contact:

Re: Dual feed fuel rail - good idea??

Postby Sean » Wed Feb 22, 2012 9:59 pm

NitroDann wrote:Your injector flow tolerances dont need a huge resolution datalogger to test. Therefor the tolerances are further out than the rail is, if you follow. Just put the highest flowing injectors at the back, problem solved. Or have you now created a lean condition at the front!!!

But seriously, if you are concerned just use MS3 and 4x EGT sensors and individual fuel trim. Thats WAY more accurate than hoping a duel feed rail fixes a theoretical lean condition and doesn't then cause a cyl2/3 lean condition.

Dann


Yep.

A lot of the ECUs people are using don't have individual fuel trim though... Like you and a few others have mentioned though, on the earlier models with a factory return line as long as the factory system is working and the pump is up to the job (cheap drop in walbro will ensure it is) then you shouldn't see any major issues...

Alternatively, if just tuning to a single wideband probe then leaving it, tune it a little on the rich side. The small amount wont greatly effect performance or consumption, besides - You've gotta finish the race to win the race!
When results speak for themselves - don't interrupt.

User avatar
NitroDann
Forum sponsor
Posts: 10280
Joined: Thu Nov 05, 2009 12:10 pm
Vehicle: NA6
Location: Newcastle NSW
Contact:

Re: Dual feed fuel rail - good idea??

Postby NitroDann » Wed Feb 22, 2012 10:01 pm

Sean wrote:
A lot of the ECUs people are using don't have individual fuel trim though...



hahaha, isnt that pathetic when a 600 dollar MSIII has this and MANy other features hahahahaha.

Sorry, back on topic.

Dann
http://www.NitroDann.com

speed wrote:If I was to do it again, I wouldn't even consider the supercharger.

User avatar
Sean
Racing Driver
Posts: 1755
Joined: Thu Apr 24, 2003 11:00 am
Vehicle: NB8A
Location: NSW
Contact:

Re: Dual feed fuel rail - good idea??

Postby Sean » Wed Feb 22, 2012 10:17 pm

Haha, even with that feature, the cost and likelihood of anyone going to the trouble of measuring and tuning to that level on a street car (or even a track MX5) wouldn't see many bother (me included).

I take my hat off to you or anyone who takes the time to do that and get it right!
When results speak for themselves - don't interrupt.

User avatar
CT
Racing Driver
Posts: 1418
Joined: Thu Apr 24, 2003 11:00 am
Vehicle: NB SP
Location: By the lake...
Contact:

Re: Dual feed fuel rail - good idea??

Postby CT » Tue Feb 28, 2012 6:48 am

Done. My racer runs the 949 rail with 740cc injectors and a sard 1:1 reg baselined at 45psi. At high revs, with the stock rail (converted to returning line mind you) the back injectors 3+4 were loosing fuel pressure and the car would miss at tracks like phillip island where it was under load high in the boost and rev range. My car also runs a bosch 044 pump and surge tanks.
2006 Z06 Corvette - 650hp of wow!


Return to “MX5 Forced induction (Turbo/Supercharger)”

Who is online

Users browsing this forum: No registered users and 2 guests