Mine developed some play, although that seemed to happen quite suddenly which really perplexed me. I got some great advice through this thread
viewtopic.php?f=18&t=32405&st=0&sk=t&sd=a&hilit=SNC&start=15 I had a noticeable wobble in my pully and was advised that I perhaps had a bent crank. However thanks to the forum I was able find out that it infact wasn't bent.
To find out for sure whether or not the keyway is damaged you have to do the equivelant a timing belt change in labour, it's a lot of work. I would be interested to here from Cheyne on this to see if his pully had any play, he recently had the same problem which resulted in an engine change. However like me there was no noticable loss of engine power which goes against the conventional information. I would also be interested to know if he had any cold hesitation.
Mine was fixed via the locktite liquid metal method, 4000kms later its still good and I am confident of it holding. I guess it could be possible to make a new keyway however I'm not sure if its been down. To just replace the crank results in a full engine rebuild, not cheap...
Luckily I needed a timing belt change anyway. I shopped around a lot, the cheapest price I found for someone to do the job was $800. I ended up spending a bit more to take it to the place I felt would do the best job and also got a lot of other parts done at the same time such as waterpump, tensioners etc, about $1000. If you have the means do the job yourself do it. In retrospect I should have found a way to make it happen. I priced up the parts locally and was looking at $400 worth of parts if I did it myself, however I have since found that you can buy a lot of the parts cheaper overseas.
If you dont have a wobble then I would maybe not worry quite yet. However, get a good light and take a really good look at it to see if there is any movement. If you are due for a timing belt change sometime in the near future perhaps move it forward a little.
I'm from Melbourne so I'm not great with NSW geography. But Gosford is North of Sydney right. Probebly a bit to far from places like Mania so I cant help with a shop, sorry...