I found this thread on a drift site on installing a Kaaz LSD into a different car:
http://www.driftfactory.com/lsdinstall.php. He doesn't measure the backlash at all and I think he was just lucky the contact was right.
There's another step-by-step here:
http://www.moparmusclemagazine.com/projectbuild/155_0209_sub_project_car_rear_diff/index1.html. They actually describe how to adjust the contact patch and backlash on this one. Can skip pretty much all of this page. Click on
page 3 for most of the good stuff.
I'll be buying a dial indicator (0.0001) off ebay to measure the backlash. I'll also grab some marking die to measure the contact patch. Apart from these, I can't think of anything else I need to buy. I'll need an air torque wrench if BigDog doesn't have one and I can't borrow one from somewhere. Should be up for $100 max in actual tools.
As for parts, i'm buying diff oil anyway, so that won't be included in this project. Why do I need new bearings and seals? To be on the safe side (like doing the water pupmp with timing belt)? Also, they're only $50, so that would take total cost to $150.
The more I read about it, the more I want to do it.

Mainly for the accomplishment. Simone from Mania said it's actually $300 including bearings and oil, which makes that option more appealing though. Alot more reading and pondering to do.
