Postby PeterB » Thu May 19, 2016 4:58 pm
A mate has installed a LS1 and 6-speed into a Series 5 RX7. From memory the engine/gearbox with ancilliaries were around 295 kg.
The total conversion from turbo rotary/5 speed to LS1/6-speed was about a 60kg weight increase, but front rear balance changed little as the heavy gearbox centralised the extra weight and the front intercooler was removed. The weight increase in a MX5 would be more, as the rotary turbo is a heavy setup. The RX7 already had the bigger turbo diff and brakes, which didn't need changing, whereas a MX5 one would need an upgrade.
He used a kit from the states, and although listed as being for a RHD, required a fair bit a fiddling to get it to fit. He did retain the power steer and a/c which complicated things a bit.
Biggest issues were sump clearance (used an imported corvette sump), exhaust fabrication (he did it himself, but was quoted about $5k to build commercially), clutch set-up ( RHS head fouled the clutch master cylinder, so he built a clever bell-crank set-up), radiator/water flow and wiring the GMH computer into the RX7 (stayed standard to pass epa).
I would hate to add up the hours he and his son put into the conversion, but as he had the skills, by building himself it was a very affordable project. He bought a complete wrecked commodore as a donor, which was required for the many little fittings/parts he needed. It would have been a nightmare if he had just bought an engine/gearbox from a wrecker.
Although I am a rotor enthusiast, the RX7 LS1 conversion is magic with endless torque and beautifully balanced to drive. As a heavier car than an MX5, it is engineered and registered and I would love one, but don't have the machining/welding/etc skills to build one.
The Bullet (Lexus v8 supercharged) that Barry Faux ran from Canberra for a few years was never a success, despite endless effort, and I don't think was any quicker than his supercharged 1600 NA6 it replaced.
My view - If you want a V8 Mazda - go RX7, if you want a fast MX5 - go turbo.
Peter B
MX5 free for present