How to Install Midrange Speakers into an MX5 Door.
Posted: Thu Jun 17, 2010 5:23 pm
Hey there guys.
Regulars will know that we often write up tutorials regarding the installation of midrange speakers into various cars. I’ve been asked recently by various members here to post the MX-5 one. So without further ado; this is what’s involved in your standard midrange installation. This is for a later model MX-5 but the concept is similar for all of them.
Step one: Take one original door complete from factory. Remove the plastic splash guard and the goo that holds the plastic on (don't stress about water getting through - the deadening will stop it).
Step two: Apply sound deadening to outer skin.
Step three: Add diffuser panels behind the speaker.
Step four: Run aftermarket speaker cables through the door loom tubes. This is important because there's no fuse between the amplifier and the speakers - if the factory wires are too small they'll get hot.
Step five: Make the baffles. These take a similar shape to the factory ones and screw into the factory screw holes (thus avoiding damaging the door). They're usually constructed from MDF but we've made them from perspex or even 6061 alloy depending on application. If they are MDF then they should be painted with polyester resin to avoid absorbing water.
Step six: Sound deaden inner skin and remove all air bubbles. Make sure you leave enough clearance for door handle and lock control rods to move freely. Also leave a little deadening around the top of the speaker hole to act as a 'roof' against water when it rains.
Step seven: Screw the baffle onto the door and seal the baffle onto the deadening with gap filler. Make sure you also install a gasket between the speaker and the spacers because air leaks out here too (ever tried to run your car without a head gasket)?
Step eight: Solder the trimmed speaker wires onto speaker. Don't use crimp terminals because their two best traits are falling off and creating resistance.
Step nine: Heat shrink around the terminals to protect them. Unlike electrical tape, heat shrink will not begin moving after a couple of months.
Step ten: Sit back and enjoy your new found midbass. This is what the door looks like when complete:
So there you have it; one MX5 door with midranges installed. Using this method you have pplenty of mounting depth (using varying thicknesses of spacer).
Regulars will know that we often write up tutorials regarding the installation of midrange speakers into various cars. I’ve been asked recently by various members here to post the MX-5 one. So without further ado; this is what’s involved in your standard midrange installation. This is for a later model MX-5 but the concept is similar for all of them.
Step one: Take one original door complete from factory. Remove the plastic splash guard and the goo that holds the plastic on (don't stress about water getting through - the deadening will stop it).
Step two: Apply sound deadening to outer skin.
Step three: Add diffuser panels behind the speaker.
Step four: Run aftermarket speaker cables through the door loom tubes. This is important because there's no fuse between the amplifier and the speakers - if the factory wires are too small they'll get hot.
Step five: Make the baffles. These take a similar shape to the factory ones and screw into the factory screw holes (thus avoiding damaging the door). They're usually constructed from MDF but we've made them from perspex or even 6061 alloy depending on application. If they are MDF then they should be painted with polyester resin to avoid absorbing water.
Step six: Sound deaden inner skin and remove all air bubbles. Make sure you leave enough clearance for door handle and lock control rods to move freely. Also leave a little deadening around the top of the speaker hole to act as a 'roof' against water when it rains.
Step seven: Screw the baffle onto the door and seal the baffle onto the deadening with gap filler. Make sure you also install a gasket between the speaker and the spacers because air leaks out here too (ever tried to run your car without a head gasket)?
Step eight: Solder the trimmed speaker wires onto speaker. Don't use crimp terminals because their two best traits are falling off and creating resistance.
Step nine: Heat shrink around the terminals to protect them. Unlike electrical tape, heat shrink will not begin moving after a couple of months.
Step ten: Sit back and enjoy your new found midbass. This is what the door looks like when complete:
So there you have it; one MX5 door with midranges installed. Using this method you have pplenty of mounting depth (using varying thicknesses of spacer).