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Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 7:12 am
by dzammit85
i am planning on hardwiring my fuel pump to the battery and I bought some wire from supercheap that is 15 amp wire, so I’ll also have a 15 amp fuse between the battery and the relay, and I’ll use the same wire for all the other terminals on the relay. just wanting to know if there will be enough current for the fuel pump, or do I need thicker wire. Thanks


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Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 7:20 am
by hks_kansei
What was the factory fuse rated for?

Just use one of the same rating (and.obviously wire to suit)

Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 8:53 am
by greenMachine
Are you re-wiring the standard bulkhead connector at the tank, or putting in a new/additional one?

:mrgreen:

Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 9:51 am
by Magpie
Current draw will depend on a few factors. What pump are you using? Fuel Pressure? Injector Size? Voltage at the pump? Wire run length?

1m of 15amp wire (AWG 14 - 2.08mm²) will see a 0.25v drop. To achieve 0.05v loss you would need to use AWG 7 (10.5mm²)

Example
Image

Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 10:19 am
by dzammit85
Magpie wrote:Current draw will depend on a few factors. What pump are you using? Fuel Pressure? Injector Size? Voltage at the pump? Wire run length?

1m of 15amp wire (AWG 14 - 2.08mm²) will see a 0.25v drop. To achieve 0.05v loss you would need to use AWG 7 (10.5mm²)

Example
Image


So based of that chart if I’m running at 60psi 70 gallons an hour I would only need a 14amp wire. Is that correct? as far as length goes yeah power to battery is around a metre


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Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 10:32 am
by Magpie
At 12v and 60 psi you can flow a max of 51 g/hr (190 l/hr) and the pump will draw about 9 amps.

Re: Fuel pump relay 15 amp wire

Posted: Tue Feb 20, 2018 10:55 am
by dzammit85
Ok thanks, so the 15 amp wire should be more then enough


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