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Turbos and aircon - forget the adventure - I want some fun:)
Posted: Fri Mar 16, 2007 2:52 pm
by Uncle Arthur
Hey all,
I am running into all sorts of issues trying to get bits to fit as I install the turbo. The latest one is that the airconditioning compressor bracket fouls the side of the sump, and where I have enough space on the sump to clear everything, the access to the sump for drilling is fouled by the chassis/subframe.
Has anyone encountered similar issues (or not) and how did you get around installing (particularly the drilling and tapping part) the return fitting into the sump for the oil line return?????
Posted: Fri Mar 16, 2007 3:01 pm
by Boags
I think some guys in the us made the drill bit shorter so they could fit the return in behind the aircon compressor and not hit the chassis. Modifying a brand new drill bit would be a shame though.
I also know that the aircon bracket can be easily modified (with a grinder) to give a little more room if needed...

When are you thinking of drilling and tapping? Saturday?
Boags
Posted: Fri Mar 16, 2007 3:29 pm
by Juffa
I took the aircond compressor off the mounting bracket and moved it out of the way. I then removed the bracket, after marking its lowest position so as not to drill the oil return too high and interfere with the bracket. Then drilled the hole, which was very easy and then tapped it...also easy.
I then attached the oil return and poured mineral spirits down the return to ensure I had flushed out any metal filings from the sump.
I followed instructions for a BEGI setup that I think I downloaded from the Flyin' Miata website.
Just checked and they have a new set of install procedures, covering each turbo and model.
http://www.flyinmiata.com/support/instr ... turbos.pdfJ
Posted: Fri Mar 16, 2007 4:49 pm
by Uncle Arthur
Juffa,
You managed to get the oil return high enough so that it sits above the oil level???
Got a pic to share?
Posted: Fri Mar 16, 2007 7:20 pm
by jules
Arthur,
\"Above the oil level\" return has been done, discussed, cross checked, monitored, and, as far as I have seen, hasn't caused an issue as yet.
Jules
Posted: Fri Mar 16, 2007 7:43 pm
by Okibi
UA there's some pics from the Flyin Miata guide here:
http://www.aus-cartalk.com/viewtopic.php?p=301210
Posted: Fri Mar 16, 2007 8:18 pm
by sabretooth
The AC compressor and then subsequently the bracket are easy to detach. Four bolts on each.
Posted: Fri Mar 16, 2007 8:55 pm
by SuperMazdaKart
an extra oil source on an oil filter relocation kit can't be used for an oil return?
Posted: Fri Mar 16, 2007 9:08 pm
by Okibi
nope its under pressure
Posted: Fri Mar 16, 2007 9:08 pm
by sabretooth
That'd be under pressure.
Re:
Posted: Sat Mar 17, 2007 4:46 pm
by Juffa
Uncle Arthur wrote:Juffa,
You managed to get the oil return high enough so that it sits above the oil level???
Got a pic to share?
UC, did it exactly has shown in the instructions documented in the PDF link in my previous post.
Here is a picture of mine.

J
Posted: Sat Mar 17, 2007 10:25 pm
by Uncle Arthur
The fun is in the latest post.....
